Size Adjustments & lables

1. Size Adjustments & labels

1.1 Size Change- General

This section is intended to guide the operator through the steps necessary to make the changes required to set up the 16049 p780 Top Load Sachet Cartoner Machine.

It takes the form of a list of locations on the machine where changes need to be made. Instructions for each location describe what is being changed and how to make the change. The value of each setting is provided on the Operator Screen. 

After the changeover, the machine must perform the dry cycle (dry Run) Testing. (Refer the Scada screens manual)

To make a Recipe change:

1. Ensure that the machine is in a safe state i.e. Emergency Stopped.
2. On the Operator Screen select the desired Recipe. This will automatically make changes to the non-Operator adjustable settings of the machine, i.e., Conveyor Speeds, etc.
3. On the Operator Screen, select the Recipe Settings Screen which corresponds to the chosen Recipe. Each Adjustment Location is numbered on the Screen and corresponds to its location on the machine. Location on the machine is highlighted by a Change part label with the Location Number on it. 

     4. Refer to the Size Change Sequence Chart '16049-02 Size Change List' and adjust the Machine Assemblies in the order detailed to the value listed on the Recipe Settings Screen.

     5. Use the correct carton for the Recipe.

2. Adjustment locations

2.1 LOCATION 17: MAIN DRIVE ASSEMBLY

(Change Locations in assembly: 8)

1. Size change location 1701 to 1708: Partially unscrew the knob. Set guide rod with help of scale as per required width adjustment for respective carton and screw the knob. Same adjustment for all 1701 to 1708 size change location.

2. Size change location 1709: Partially unscrew the clamp. Rotate the hex nut by ratchet as per required length adjustment of the carton with the help of counter display and lock the clamp.

3. Size change location 1710: Partially unscrew the clamp. Adjust scanner height as per carton height with the help of scale display and lock the clamp.

2.2 LOCATION 18: Flap Folding Assembly

(Change Locations in assembly: 1)

1. Size change location 1801: Rotate hand wheel as per required height adjustment of the carton with the help of counter display. 

2.3 Location 25: Robot Assembly:

(Change Locations in assembly: 3)

1. Change location 2501: Change pickhead attached to 2501 robot as per product size given in change part chart.

   2. Change location 2502: Change pick head attached to 2502 robot as per product size given in change part chart.

  3. Change location 2503: Change pick head attached to 2503 robot as per product size given in change part chart.

Change Part Chart (2501)